Intellimold™ Closed Loop Control is a complete real time system thatcontrols molding processes based on recommended processing conditionsfor the material. Controlling to these conditions reduces materialdegradation and deformation, which correlates to better parts.


The processing conditions are:

1. Injection pressure (dynamic fill, and pack and hold)

2. Melt temperature

3. Injection time 

Melt temperature and injection time are easily achievable, since they arefixed values that can be directly entered into an operator interface on themachine. Injection pressures are a different story. Conventional moldingtechniques attempt to achieve recommended injection pressure by meansof a velocity profile. But a constant velocity does not correlate to aconstant internal melt pressure due to the non-linear behavior of material.This results in linearization of the polymer during the dynamic fill stage upto 10:1 in comparison to the pre-molded spherical structure; residual stressand micro cracks from the pack and hold stage; and excessive shear. 


  • Fast start-up
  • Reduced Cycle Time
  • Real time control
  • Less scrap
  • Improved surface quality
  • Consistent part density
  • Improved repeatability




© ADAMS Engineers
13638 Highway 110 South
Tyler, TX 75707



Group M7 design