Continuous Screen Changer (CSC)

Description

Continuous Screen Changers (CSC) provide uninterrupted filtration of thermoplastic materials.  No downtime or related scrap for screen changes, high reliability, lower average head pressures and higher daily output make this screen changer a perfect choice for continuous melt filtration.  The low maintenance design has no mechanical seals and will operate leak-free for decades with proper care.

The polymer melt flow is divided into two streams at the housing inlet and is conveyed through each of the breaker plates and screen packs.  Each breaker plate and flow channel is designed to accommodate the full throughput of the extruder or upstream equipment during a screen change.  Entrained air is efficiently purged through vents before reintroduction of the screen pack. 

4 Pocket Models

For processes requiring increased filter area or desiring minimal pressure variation during a screen change, a four-pocket CSC continuous screen changer is recommended.  The four pocket models reduce average pressure drop and in turn yield greater throughput.  During momentary screen change, three screens are retained in flow. PLC stepper control minimizes pressure change at screen reentry and holds any change in flow rate during this process to little or none.

Features

  • Bi-flow design for uninterrupted flow
  • No mechanical seals – 5-year leak-free guarantee
  • No hang-up flow channels for fast material changes
  • Oversize hydraulic cylinders
  • 2 or 4 screen pocket designs
  • Round or oval screen pockets
  • Special patented seal for high melt-flow (1800 MFI) materials
  • Low restriction breaker plates with standard 1500 dP pressure rating.  Optional high-strength breaker plates available for 3000 dP rating for high viscosity materials.

Specifications


Temperature °F [°C] Up to 650 [343]
Max oper. pressure PSI [bar] max. 7,500 [500]
Control zones (housing) One (1) or Two (2)
Heating Electric/Fluid



Model Max. Throughput* Screen Diameter Filter Area Heater Weight
Lbs/Hr Kg/Hr Inches mm Inches² cm² kW lbs kgs
CSC-058 375 170 2.3 58.3 2 x 4.1 2 x 26.7 6.0 316 143
CSC-076 650 300 3.0 76.3 2 x 7.1 2 x 45.7 6.0 534 242
CSC-096 1,000 450 3.8 96.3 2 x 11.3 2 x 72.8 6.0 534
242
CSC-116 1,500 675 4.6 116.3 2 x 16.5 2 x 106.2 9.0 775
352
CSC-125 1,800 825 4.9 125.3 2 x 19.1 2 x 123.3 9.0 1,100
499
CSC-148 2,400 1,100 5.8 148.3 2 x 26.8 2 x 172.7 18.0 1,450
658
CSC-176 3,500 1,600 6.9 176.3 2 x 37.8 2 x 244.1 18.0 2,645
1,200
CSC-200 4,500 2,050 7.9 200.4 2 x 48.9 2 x 315.4 24.0 3,855
1,749
CSC-230 6,000 2,700 9.1 230.3 2 x 64.6 2 x 416.5 36.0 4,200
1,906
CSC-250 7,200 3,250 9.9 250.3 2 x 76.3 2 x 492.0 36.0 5,700
2,586
CSC-300 10,500 4,750 11.8 300.3 2 x 109.8 2 x 708.3 108.0 9,200
4,174
* Max. throughput rates are estimates and are subject to material, viscosity, pressure, and filtration level.
* For 4-Pocket models multiply the estimated throughput by 2.5 - 3. Consult PSI for pressure drop.


Model Max. Throughput Rate* Screen Oval Filter Area Heater Weight Lbs/Hr Kg/Hr Inches mm Inches² cm² kW lbs kgs CSC-125/195 3,000 1,350 4.92 x 7.67 125 x 195 2 x 32.6 2 x 210.2 CSC-148/230 4,100 1,850 5.71 x 9.06 148 x 230 2 x 45.5 2 x 293.4 CSC-176/270 5,800 2,600 6.87 x 10.63 175 x 270 2 x 63.1 2 x 406.8 24.0 2,750
1,248
CSC-200/300 7,500 3,400 7.87 x 11.81 197 x 300 2 x 79.7 2 x 514.1 24.0 3,430
1,556
CSC-230/310 9,000 4100 9.06 x 12.20 230 x 310 2 x 92.9 2 x 599.5 36.0 4,550
2,064
CSC-250/345 12,000 5,500 9.84 x 13.58 250 x 345 2 x 112.9 2 x 728.3 72.0 7,745
3,514

* Max. throughput rates are estimates and are subject to material, viscosity, pressure, and filtration level.

* For 4-Pocket models multiply the estimated throughput by 2.5 - 3. Consult PSI for pressure drop.


Plus

  • Application-specific materials of construction
  • Application-specific clearances
  • Vertical mount (up to CSC-176)
  • Internal fluid heat/cool
  • High temperature to 850°F [454°C]
  • Special heater voltage
  • Cart mounted Hydraulic Power Unit

Accessories

Controls 

More details

  • Manual hand-held pendant
  • FilterPak PLC:  Control for one screen changer (micro or full PLC platforms)
  • IntegraPak PLC: Integrated control for screen changer, pump, downstream haul-off and heat zones
  • Stand-alone Heat Control Panel