Thermal care process cooling

Who is Thermal Care

Since 1969 Thermal Care is a leading manufacturer of water chillers, process cooling equipment, and systems for applications worldwide. As an ISO 9001 certified manufacturer, Thermal Care provides heat transfer equipment for over 50 industries and specializes in meeting the specific needs of our customers by offering both standard and custom-designed industrial process cooling solutions.

Why Choose Us

All Thermal Care products are built in the USA at its plant in Niles Illinois. In everything we do, we believe in providing superior equipment and exceptional service while fostering excellence and inspiring confidence in our customers and employees.



Process Cooling Technologies

Thermal Care is the plastics industry's best industrial chiller manufacturer with portable chillers, central chillers, cooling towers, temperature controllers, pumping systems, and more for all applications. We will be there for you every step of the way from system design, equipment selection, installation requirements, equipment startup, and beyond.

Variable Speed Chiller Compressors

Reduce energy consumption by up to 34% with variable speed chiller compressors with Thermal Care. Most chiller systems designs use the maximum possible heat load at 100% production capacity of the process equipment to ensure there is always enough cooling capacity. In most cases, the production equipment is operating at much less than maximum capacity so the chiller is ‘over-sized.’ A variable-speed compressor is a great way to save this excess energy.


Portable & Packaged Chillers

No other manufacturer can offer you a larger selection of portable / packaged chillers than Thermal Care. Whether you need an air-cooled portable chiller, a water-cooled portable chiller, or a remote condenser portable chiller, chances are there is an economical Accuchiller that meets your exact requirements



Central Chillers

Depend on Thermal Care for efficient and reliable central chilling systems – no matter what the need or application including indoor chillers or outdoor water chillers. With several different central chillers designs to choose from, you can get exactly the capacity you need with all the features you want for central water chillers. Available in water or remote air-cooled condensers. Platforms: TC, TCF Centrifugal Compressor, Rotary Screw Compressor, TSE Scroll Compressor, TSE, and Outdoor Central Chiller.


Temperature Controllers

Thermal Care manufactures temperature control units for dependable and accurate water, oil, and mold temperature control for a variety of applications. Each water temperature control unit is designed and built to meet or exceed the performance standards demanded by today’s manufacturing environment. Designed for minimal operator involvement these temperature controllers can be designed for single or dual zone, positive or negative flow in water, hot oil, or mold. 



Cooling towers

Thermal Care offers cooling towers with corrosion-resistant fiberglass exteriors and internal supports that are lightweight, require low maintenance and are designed for years of dependable service. Our FC Series Cooling towers and FT Series Cooling Towers can withstand the harsh conditions of industrial environments much better than traditional galvanized steel cooling towers and are the smart choice for industrial cooling towers.

view cooling towers

pumping systems

Thermal Care offers a complete line of custom-engineered pumping systems for cooling tower and central chiller applications with the highest quality design and construction features available.



    Engineered to provide control of scale, suspended solids, and microbiological growth in cooling tower water with corrosion control. Thermal Care 's cooling tower water treatment systems are designed to be efficient, compact, flexible, and easy-to-operate.


    Equipment provided includes PS Series Sand Filters rated for 5 microns with flow rates from 45 - 100 gpm. BS Series Bag Filters used for flows up to 300 gpm. SF Series Screen Filters with 200 mesh and flow rates of 100 - 2,000 gpm. TD Series Turbo Disc Filters with 150 mesh and flow rates up to 200 gpm.

heat exchangers

    Thermal Care plate and frame heat exchangers can be incorporated into a cooling tower system to isolate contaminated tower water from clean process water while still providing the low-cost benefits of a cooling tower system. 



CONNEX4.0 offers integrated connectivity and secure remote access for all of your Thermal Care equipment.

Large 12-inch high-resolution color touch-screen HMI provides complete access to all operating and diagnostic screens of up to 15 Thermal Care chillers or pumping systems. With a single button system start and centralized monitoring, plantwide temperature control has never been so easy.

PLANT Wide systems

Custom engineered solutions

We are there for you through every step of the process from design to installation

As one of the largest providers of heat transfer cooling solutions in the United States, Thermal Care’s expertise is in the design of plant-wide cooling systems. A system typically is comprised of a central chiller, tank, cooling tower, and other components such as a heat exchanger, water treatment, filtration, variable frequency drive, and/or 3-way valves. A system can be used for a single process or multiple plant-wide applications.


INdustries Served